Blaze's AE86

[Blaze0010]

Some times has passed but i've got some update to share!

So first of all i've managed to rebuild completely all of my brake calipers. I've purchased the complete rebuild set from a spanish site (https://www.frenkit.es/en) very competitive price, around 20-25€ for each caliper with the pistons included.
For the brake caliper i did a very basic treatment. Soaked everything in vinegar for a couple of days, cleaned everything with a wire wheel and used as base cold galvanizing spray and as top coat used an high temperature spray, not needed really for the temperature but more because once dry holds better. Overall a very cheap restore i would say, but i'm pleased




I have changed the prop shaft center bearing since, as you can see the old one was in very bad shape. So the prop shaft is now ready!




During my trip in Japan i've managed to take back home with me a gasket kit for the gearbox. So i've opened the gearbox and verified with pleasure that everything was good! So i've proceed with a very good cleaning of the casing, and assembled everything together following the manual instruction. While i was there i also replaced all the bushing in the gearbox lever, using the Cusco brass collar which should improve the feeling, at least compared to the old consumed plastic one!




I've almost finished to fix all the rust on the hatch, just need to clean all the welding, and then proceed to use some filler and painting it. Be aware, my metal fabrication skills are very poor, and i've basically shaped everything with on old vise, a flat screwdriver and a definitely too big hammer. But overall i'm pleased, should be good enough!




Skipping to the engine, the first head i've sent to the machine shop was unfortunately cracked in 3 different place, no chance of fixing it. So i've bought from our good FanIsHere a big port head. This head on one of the combustion chamber had some denting, probably some metal pieces that bounced in there for a bit. Luckily after resurfacing the head it seems a lot better, and i might just go and with a fine file and try to smooth as much as possible the remain imperfection.

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Skipping on the enginge, the first head i've sent to the machine shop, was cracked in 3 spots, with no chance of fix. So i've purchase from our good FanIsHere a big port engine, where in 1 of the combustion chamber there was some denting probably caused by some metal piece bouncing in there. After the resurface it looks much better and i might try with i fine file to just smooth the remaining imperfection as much as possible.






Lastly, the block. It has also been resurfaced and measured the cylinder:

- 81.15
- 81.06
- 81.08
- 81.13

According to the manual the maximum allowed is 81.20 to 81.23, so they are all still in specs, but what do you think? Better keep it like this or just go for bore all of them to the OD size, 81.50? One of the cylinder has some surface rust, but the machine shop told me not to worry.
Another thing for what i am not so happy is that with the resurface of the block they also left a visible scratch on the surface, so i'm still conflicted on what to do about it. Should be minimal and will probably never cause any issues, but you may never know





Since you guys surely have more experience about the 4AGE, what's your take on these?