Aram's 3SGE Beams Levin Coupe
07-03-2011, 03:18 PM
Post: #291
Aram's 3SGE Beams Levin Coupe
Ok, had a lot of delay here.
I ordered parts which were late or wrong.
And I was busy with other stuff.

Anyway, have done a few things though.

Made a start with the bucket seat, but I had no idea it was going to be such a pita!!
The ae86 is not really made for one I must conclude.
I tried to make it work with a slide but it was way to high.
Started out with reworking the Impreza frame, so I took it apart:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

But it was still too high in the end, so I ditched those.
Then I cut off the side frames on the chair a bit and constructed a new frame for them:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

Welded and sandblasted:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

Had to remove some material from the side frame:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

Now it's fixed, but the height of the chair is now as high as the stadard chair...
And this is just one side! Pffft...

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]
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07-03-2011, 03:32 PM
Post: #292
Aram's 3SGE Beams Levin Coupe
Had some plates lasered for the front subframe, I have lowered the subframe 5mm only, the engine mount plates are 5mm also.

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

Now the engine has the perfect height I think:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]


Then another big job, the gearbox subframe.
I want it to look as something that came out of the factory in end, so I did it the hard way.
I started with cutting up the original frame and reworking the parts I needed:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

Welded:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

And this for both sides.
After that the middle part was to be made, so I started with a cardboard template:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

Then the real thing:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

And welded that up too:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

Now only the 4 corner parts need to be filled up.
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07-03-2011, 03:47 PM
Post: #293
Aram's 3SGE Beams Levin Coupe
So, Tuesday I was really happy because for the first time the engine and gearbox were hanging in their own frames for the first time. Smile

....Unitl I looked at the next step, the steering rack.
When I was test fitting it all fitted nicely, but meanwhile I had moved the engine back 8mm and it was sitting a bit lower and tilted aswell.
Never stopped to see what it did for the rack.
So now the oilpan was in the way, more specificly, a bolt of the oilpan.

To make matters more complicated I noticed the MR2 steering rack was actually 20mm's longer than the AE86 one, so the quiafe quick rack was to short also, that is why I the steering angle looked off to the left.
Luckily I noticed in time, and luckily it needed moving the steering rack, which gave me 10mm more room with engine.

So I decided the relocate the rack mount on the subframe and rework the bolt on the oilpan.

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

Now it fits! And I can start removing the webbing for the rack to fit properly under the engine.


Then some new parts:

A longer stabi, have not testfitted it yet:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

A new feultank lid without a lock:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

New feul pump holder:

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]
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07-03-2011, 04:54 PM
Post: #294
Aram's 3SGE Beams Levin Coupe
excellent m8

...as always Wave

Philip
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07-03-2011, 07:26 PM
Post: #295
Aram's 3SGE Beams Levin Coupe
Thanks mate. :-)

How is your car doing??
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07-04-2011, 03:00 AM
Post: #296
Aram's 3SGE Beams Levin Coupe
Great job mate.

A quick question for you.
When you have lowered your Beams by 5mm, do you still need to modify the tunnel to fit the gear box.

I believe you are using the 6s box.

Thks,
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07-04-2011, 07:49 PM
Post: #297
Aram's 3SGE Beams Levin Coupe
Yes I am using the 6 sp, and the only modification to the tunnel is making a hole for the gear lever. Smile
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07-04-2011, 07:52 PM
Post: #298
Aram's 3SGE Beams Levin Coupe
I mounted the new stabi to see how it fits, and it looks great!


[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]

[Image: AEU86 AE86 - Aram's 3SGE Beams Levin Coupe]
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07-04-2011, 10:27 PM
Post: #299
Aram's 3SGE Beams Levin Coupe
OMG That stab is wicked! Huh Huh

AE86 GT - SR20DET BlackTop //// Trackday beater
Citroen C4 Coupe VTR - 1.6HDi //// Streetcar
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07-05-2011, 08:19 PM
Post: #300
Aram's 3SGE Beams Levin Coupe
Aram Wrote:Thanks mate. :-)

How is your car doing??

basically on a hold. Was in the garage on Sunday, but after seeing some of your ideas I ended up cutting out some metal :wink: ...I think I am stuck with a little longer ae86 break

btw, that's a fat bar

Philip
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