Impreza Group-N project.
08-18-2008, 11:41 PM
Post: #141
Impreza Group-N project.
Started working on the brake lines

I had to get some stuff before I could start, so I went to the scrapyard and took nipples I needed, from the newest cars they had, coz then they are still shiny. Wink
I also took 2 T-pieces which cost almost 40 euro a pop at the shop.

Nipples:

[Image: AEU86 AE86 - Impreza Group-N project.]

T-pieces:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

Looks like donkey balls, so I polished them a bit.
As new!!:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

Everything together, in the shop almost a 100 euro's, at the scrapyard 10 euro. Big Grin :

[Image: AEU86 AE86 - Impreza Group-N project.]


I found the measurements of the AP-Racing brake fluid reservoirs I am going to buy, so I turned a dummy from plastic:

[Image: AEU86 AE86 - Impreza Group-N project.]


Friend of mine had a "bead" machine which I borrowed, but before using it the line had to be cut off:

[Image: AEU86 AE86 - Impreza Group-N project.]


This is how it works:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


For assisting me with the shape I found a piece of solid core wire.

[Image: AEU86 AE86 - Impreza Group-N project.]


Then the real work started:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

This was ok, but I wasn't really satisfied.
So today I redid the whole thing, and now I iz happeee:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

Now the rest. Big Grin
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08-19-2008, 12:02 AM
Post: #142
Impreza Group-N project.
Thumbs up! looks n1. good going on the dummy

Cars:
"99 Lexus IS200
"86 AE86 Kouki Panda Levin GT-Apex (restore project)
"84 AE86 Zenki Blue Levin (project racer)
Motorcycles:
"02 Yamaha R1
"02 Honda Hornet S
"08 BMW R1200GS
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08-19-2008, 10:02 PM
Post: #143
Impreza Group-N project.
Cool
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08-21-2008, 07:43 AM
Post: #144
Impreza Group-N project.
wow....went thru the entire thread. i commend you on some awesome fab work Thumbs up!
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08-21-2008, 08:52 AM
Post: #145
Impreza Group-N project.
Thank! Big Grin
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08-21-2008, 07:47 PM
Post: #146
Impreza Group-N project.
Im Imprezzed! Tongue
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08-21-2008, 11:35 PM
Post: #147
Impreza Group-N project.
you'r crazy, i loving it Tongue
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08-27-2008, 07:19 PM
Post: #148
Impreza Group-N project.
Yeah, for some reason the "beeing crazy" comment seems very populair these days. Big Grin

But my shrinks say it's not true and I'm perfectly normal. Tongue
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09-14-2008, 10:40 PM
Post: #149
Impreza Group-N project.
Small update,

Did another small piece of brakeline, the part to the left front wheel:

[Image: AEU86 AE86 - Impreza Group-N project.]

AP-racing fluid reservoirs have arrived, my dummy worked pretty good I must say!:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

An air exit for the bonnet, WRC replica.

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

This is something else that crossed my path, a new cable for the battery.
It's aluminum with a silver coating, used in proffesional racing apparently.
A bit bizarre, it's fingersize but weigh's nearly nothing:

[Image: AEU86 AE86 - Impreza Group-N project.]
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10-10-2008, 06:55 PM
Post: #150
Impreza Group-N project.
FMIC time!
This job was sidelined for a bit but today I got some inspiration again.

The endtank attachments had to be worked.
There was a difference in width between the cores, so after contemplating a bit it was decided to change them altogether and make them as small as possible.
So a tool was made and used:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

The IC needed to be heated up so the material would get softer and more workable.

Fire up the ovens:

[Image: AEU86 AE86 - Impreza Group-N project.]

Unfortunatly it cooled down rather quick, so I used a torch later.

Mutilated a plier:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

First flattening occured Smile:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

After that my new tool came into action:

[Image: AEU86 AE86 - Impreza Group-N project.]

Viola, the result and difference:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

Next week I'll rework the radiator the same way.

Now the 2 cores have to be welded together which is pretty risky, if that fails all this work has been done for nothing!

Received some parts today, alloy tube and connectors:

[Image: AEU86 AE86 - Impreza Group-N project.]

Next week more parts should follow, so more updates then. Smile
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